Description
High-Performance Acid & Chemical-Resistant Mortar
Phenolic Mortar is a premium acid-resistant and chemical-resistant resin mortar designed for industrial applications requiring superior durability and chemical protection. Ideal for bedding and jointing acid-resistant bricks and tiles, it provides excellent adhesion to concrete, ceramic, and metallic surfaces, making it perfect for tanks, drains, floors, foundations, and chemical processing equipment.
Formulated to withstand strong acids, alkalies, and aggressive chemical solutions, Phenolic Mortar delivers high mechanical strength, chemical resistance, and thermal stability, withstanding temperatures up to 180°C. Its self-hardening, trowelable consistency ensures uniform application, strong bonding, and long-lasting protection in harsh industrial environments.
Key Features
High-performance acid-resistant and chemical-resistant mortar
Strong adhesion to concrete, ceramic, and metal surfaces
Resistant to acids, alkalies, salts, and chemical solutions
Suitable for industrial tanks, chemical storage, floors, and pipelines
Applications
Chemical plants
industrial flooring
ETP plants
storage tanks
acid-resistant lining projects
pipelines
Chemical & Temperature Resistance
- Excellent resistance to strong inorganic acids (including HCl and Hâ‚‚SOâ‚„)
- Good resistance to chloride and saline solutions
- Limited resistance to strong alkalies and oxidizing agents
- Maximum service temperature: 160–180 °C
Surface Preparation
- Substrate must be structurally sound, dry, and free from dust, oil, grease, laitance, and loose particles
- Concrete surfaces should be mechanically roughened for effective bonding
- Apply a compatible phenolic resin primer or monolithic membrane on the prepared surface
- Ensure required slopes and levels prior to lining; adjustments after application are not possible
Preparation & Mixing
Phenolic Mortar is supplied as a two-component system consisting of Resin and Filler Powder.
Setting & Curing
- Curing occurs through a controlled chemical reaction
- Pot life at 30 °C: 15–25 minutes
- Initial set: 8–12 hours
- Light service: 24–36 hours
- Full chemical resistance: 5–7 days
- Post-curing (if specified) enhances thermal and chemical resistance
Mechanical & Physical Properties
| Property | Typical Value |
|---|---|
| Compressive Strength | ≥ 350kg/cm² |
| Flexural Strength | ≥ 75kg/cm² |
| Bond Strength | Excellent to concrete, ceramic & steel |
| Water Absorption | < 1.0% |
- Acid-resistant brick and tile linings
- Pickling tanks and acid storage tanks
- Chemical processing floors and drains
- ETP plants and neutralization pits
- High-temperature, acid-exposed service areas
- Solution : 2 Months at the temperature 32°C 3 Months at the temperature 27°C
- Powder : 6 Months at the temperature 30°C (+2°C)
- Phenomor Resin is Sensitive to temperature auto polymerization of the resin process is continued at the room temperature, If Resin will gel form Occur it useless for application. When Resin not in use it store in cold area.
- Solution: 25 Kg. in Carbo
- Powder: 25 Kg. in Plastic Bag
- Use suitable PPE (gloves, goggles, protective clothing)
- Avoid skin and eye contact
- Ensure adequate ventilation during mixing and application
- Follow MSDS and safety guidelines strictly